...
Get Health as a KPI should be seen as the objectivea functionnality. We have to handle and standaridize standardize the way to process and compute the information first to reach the aim of having a value that could be aggreated across the time and splitted by CHE or Processto achieve our calcluation goal.
As per the definition, health concept is declined in sub concepts that allow to understand the machine behavior. These concepts are:
The health monitoring process is a collaborative effort involving multiple sources and team members, each contributing their expertise to ensure the optimal health, performance, and reliability throughout the dynamic challenges of the Terminal efficieny.
What is impacting healthy level?
List the different parameters that should be taken in consideration to proceed.
What are we missing now?
Measure health as a value = express the healthy concept for every subject… → Data model modification (Curro to update)
Signal classification → Signals need to be well processed in order deliver a valuable interpretation & results. Thanks to CHE data model and its flexibility, we managed to integrate Healthy in every Subject. …
CHE & Maintenance data models to ensure equipment health visibility
Below chart to be reviewed and updated with Maintenance + new way to integrate health in the DM (healthy concept below every subject in the CHE DM)
Appendixes
Maintenance data model.
...
The health level monitoring involves a sophisticated systems of real-time telemetry and data analysis. Here's an overview of how monitor the health:
Operational Data:
Operating hours – to be compared with equipment lifecycle
Breakdown status (if stopped frequently, it might indicate wider issues)
Telemetry data:
Sensor, alarms such as temperature, tyre pressure, encoder error.
Maintenance History:
Time since last maintenance
Work Orders pending (criticality and quantity)
Performance Metrics:
Efficiency and downtime duration
User Feedback:
Feedback and reported issues from operators
External Factors:
Environmental conditions
Predictive Analysis Data:
Adopting predictive analytics and machine learning algorithms to anticipate potential issues based on historical data. This helps in proactive decision-making and preventive measures
Preventive Maintenance Score Determination:
The score will be determined and rate based on:
If the maintenance was done on time = best score
If the maintenance is due within the next week
If the maintenance is overdue by a week
If the maintenance is overdue by two weeks to a month
If the maintenance is overdue by more than a month
The Error | Warning | Fault | Interlock process is crucial. Terminals has to set up a robust and sustainable alarm systems to alert technical teams when certain parameters deviate from the expected values. This proactive approach allows teams to identify potential issues before they escalate.
Advanced telemetry ensuring health monitoring enables remote diagnostics, allowing engineers to assess the health of specific components without physically inspecting the equipment. This is particularly valuable during realtime operation to avoid any downtime.
Displaying crucial informations represents also a key point to ensure the operational efficiency monitoring. Health is a concept that will drive the performance.
How health evaluation scale could be?
Equipment Health Scale (EHS) could be:
🔴 0-20: Critical (Immediate attention required)
🟠 21-40: Poor (Maintenance or check-up needed soon)
🟡 41-60: Fair (Operational, but monitoring required)
🔵 61-80: Good (Healthy operational state)
🟢 81-100: Excellent (Optimal condition)
The possibility to move from an ecosytem tha includes hundreds of data and advanced computing functionnalities is only possible if Health concept is apply and spread over the CHE and process. TIC already share the CHE Health and Maintenance data models & defintions that represents the first briks to reach the right monitoring level.
Appendixes
Maintenance data model concept definitions:
Repairing: Restoring something to a functional or original state after damage or malfunction.
Diagnosing: Identifying and analyzing the nature or cause of a problem or condition, especially in a technical or medical context.
Inspecting:Examining something closely and systematically to assess its condition, quality, or compliance with standards.
Certifying: Officially verifying or confirming that something meets specific requirements, standards, or qualifications.
Testing:Evaluating the performance, functionality, or characteristics of something through systematic trials or experiments.
...